I decided to stop working on the 3D printed case and move to a different solution. After several printer issues and delays, I bought a PC case that fits the size and layout I need for the build. I am currently waiting for it to arrive, and it should be here by the end of the day today.
Over spring break, I plan to assemble the PC completely. Most of the internal parts are already prepared, so once the case arrives I can begin placing the components and connecting everything together. I am also about to purchase the converter cables needed to connect several of the parts correctly.
While preparing for the final assembly, I revisited the original parts list for the build. Since the start of this project, the price of several components has increased. Tariffs and the current global parts shortage have caused many computer parts to become more expensive than when I first planned the system. Because of this, I will need to reevaluate some of the remaining purchases and decide how I want to complete the final version of the build.
Best,
​Ashley Gordon

This week I was unfortunately sick for most of the week and was not able to be in the lab. All of the computer and printer work described below was completed during the week prior to being sick.
Last week, I spent time troubleshooting the Bambu printer and trying multiple repair steps. I tested cleaning methods and reset procedures, and I prepared alternate print files so I would not lose progress. Despite these efforts, I was not able to fix the printer.
When I return (hopefully) on Monday, I will begin printing the PC case on the Prusa printers. Since the Bambu printer is still not usable, this is the best way to continue moving forward.
If printing on the Prusa printers is not successful, I will switch to a backup plan so the project does not stall. I will purchase a standard PC case so I can continue building the system without delay. I will also outsource the printing of the custom case so the final model can still use a custom design.
This plan keeps the project moving and helps prevent further delays in the build process.
Sign off
Ashley

This month, I ran into a problem with the Bambu X1 Carbon printer.
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An error appeared showing that the nozzle was clogged. Because of this, we need to do some repairs before printing can continue. Our main plan is to remove the blocked filament and switch out the nozzle head. We will install a new nozzle head to help prevent this from happening again.

In case we cannot fix the printer right away, I have converted all print files so they will work on the Prusa printers as well. This means that on Tuesday, printing can continue either way.

Once printing restarts, I will focus only on the most essential parts first. This will let me begin construction as soon as possible and stay on track with the build schedule.

Because next week is tech week for the musical, I plan to run and monitor the 3D prints during the day. I will finish building the computer the following week after printing is done.

Since 3D printing has become the longest part of this project, I have started doing more research on the Bambu printer. It seems that no one in the GIC is fully comfortable using this machine yet, so this research will help prevent future problems and improve print results.

So far, all parts of the motherboard that can be installed have been installed. As soon as the case is ready, we will place the motherboard inside it and finish building and connecting the system.

-Ashley Gordon

This month had a slow start because I was sick. I was not able to work for a short time.
I am now back to working on the project. I have started printing the PC case using carbon fiber filament on the X1 Carbon printer.
The prints are running well so far and this is an important step toward finishing the case.

Best,
​Ashley Gordon

This month I moved closer to final assembly.
I ordered the box extensions needed for the PC case. I also finished preparing the print files, and they are ready to print once we return from break.
After the winter work review, I will purchase the final computer parts. This will allow me to complete the build and move into final testing.

Best,
Ashley Gordon

So far, I have made steady progress on the PC build!
I am purchasing hardened nozzles so I can print the final PC case with carbon fiber filament. I am also updating all of the print files so they work well with carbon fiber. This step should improve strength and fit.
I am close to finishing the CPU and motherboard build. I have most of the parts in place. I only have a few screws left to secure everything inside the case once printing is complete.
I also focused on cooling. I bought new fans, tested them, and installed them into the cooling system. These fans run quieter than their predecessors and should enhance airflow.
Next, I will complete the case print and finalize the assembly.
Best,
​Ashley

The past couple of weeks have been focused on fine-tuning and preparation as the project moves steadily forward.
What’s Been Happening:

• Design Review – I’ve been reviewing the 3D case design and making small adjustments to improve fit and airflow, ensuring that the final print will be efficient and reliable.
• ​Material Planning – I’ve checked on the carbon fiber filament and confirmed that the supplies are ready for the next phase of printing. I’ve also considered different printing techniques to get the best finish and strength for the final case.
• Workflow Organization – I spent time organizing components and making sure all tools and parts are ready at the GIC. This way, once printing begins, assembly can move smoothly without interruptions.
• ​Software & Integration Planning – I’ve been reviewing setup steps for peripherals and the Windows installation, making notes for an efficient integration process when the build comes together.

Coming Up Next:

• Begin printing final case components once all tests are completed.
  
• Assemble the full computer system and integrate peripherals.
• Continue refining the space design to match the final theme and functionality.
  

Even if the week has been quieter on the hands-on side, this planning and review work ensures that the next steps will go quickly and smoothly.
– Ashley Gordon

​This month, I picked up the carbon fiber filament and started testing it with the Bambu printer. I am still working to get it to run well. If it does not work the way I need, I plan to order the correct nozzles so I can print the carbon fiber on the regular printers. That might end up being the most efficient path.

I have also finalized the style of the computer for the school space. The theme, layout, and look are set, and the current case design should not need much editing. I may only make small adjustments if needed during printing.

I am now moving toward full case production using the best printing option once the carbon fiber tests finish.

Best,
Ashley Gordon

This month has been a creative turning point for Underground Redesign: New Tech in the GIC. Rather than waiting for the full case print and assembly to finish, I’ve shifted focus toward the thematic and visual elements of the project.
Here’s What’s New:

• Digital Design Work – Using Tinkercad and Thingiverse, I’ve developed the thematic elements that will define the space. This includes the final aesthetic direction for the computer and surrounding setup, giving the project a more cohesive, polished look.
• External Device Testing Complete – I’ve successfully finished testing all external peripherals, including the speakers, mouse, and keyboard. Everything is functioning as expected and is ready for integration.
• Theme and Tech Concept Progress – The overall theme for the computer is finalized, and I’ve begun exploring new tech ideas for the space—one of which involves a modular, LEGO-like design to encourage flexibility and creativity in layout.
• Windows Software Access – I recently learned that the tech department can provide me with access to Windows software, saving both time and funds compared to purchasing a separate license.
• 3D Printing Materials Update – For the final case, I plan to purchase new black and white carbon fiber filament to match the theme. Printing will be done using the Bambu printer, which will significantly speed up production compared to earlier test runs.

Coming Up Next:

• Acquire the new carbon fiber filament.
• Begin printing the final case on the Bambu printer.
• Start incorporating the digital design elements into the physical setup in the GIC.

With the design vision solidified and the technical groundwork in place, the project is quickly transitioning from concept to completion -- I’m excited for the next phase!
- Ashley Gordon

​As the project moves further into the build phase, I’ve started assembling the main computer components while continuing to print the remaining parts of the custom case. The process has been both challenging and rewarding—each assembled section brings the final build one step closer to reality.
At the same time, I’ve begun researching carbon fiber materials for the final version of the case. I’m exploring options that balance strength, weight, and cost while maintaining the sleek, functional look I want for the final design. I’m also sketching out possible design improvements to make the final case more efficient and visually cohesive.
Next steps include completing the current case prints, testing component fits, and finalizing the carbon fiber design plan before beginning the last phase of fabrication.
​Additionally, I’ve begun testing the peripherals, including the speakers and keyboard/mouse, by connecting them to other computers. This helps ensure that all components are fully functional and ready for integration once the main system assembly is complete..
– Ashley Gordon